CP5 Fully Automatic Solder Paste Printer
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Description
1. Product Functions:
Cp5 a high precision automatic solder paste screen printer designed for high precision screen printing or stencil printing in SMT industry.
2. Product Features:
a) Support wide spectrums of PCB sizes from 50mm x 50mm to 400mm x 340mm and PCB thickness from 0.6mm to 6mm.
b) High printing resolution:
1. High positional accuracy, repeated positioning accuracy ±0.01mm; printing accuracy 0.025mm
2. Support glue printing.
c) Automatic control improves production efficiency, quality control and saves production cost:
1. Automatic PCB calibration
2. Squeegee pressure adjustable
3. Automatic printing
4. Automatic stencil cleaning (dry-type and wet-type)
d) Adopt company independently developed suspended print head with automatic squeegee pressure balancing. Accurate pressure control ensures perfect forming effect of solder paste.
e) Multi-functional PCB positioning system for convenient and accurate PCB positioning.
f) Programmable PCB lifting platform ensure the PCB to lift to a proper height
g) Upward and downward visual positioning.
h) Built-in image processing system
3. Applicable pitches of Components
a) SMT Components such as resistors, capacitors, inductors, diode and triode: 01005, 0201, 0402, 0603, 0805, 1206 and other specifications
b) IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3 mm; support BGA, CSP packaging, min. ball diameter of 0.2 mm
c) Printing size:50mm x 50mm ~400 mm x 340 mm
d) PCB Thickness:0.6 mm ~ 6 mm
e) FPC Thickness:less than 0.6 mm (excluding jig)
4. Applicable PCB types Applicable to PCB types of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics, medical power equipment, aerospace and aviation, besides general electronics products.
Specification
*The following data is obtained under ambient temperature of 25 ºCand humidity of 60%
Items |
Parameter |
|
Repeat Position Accuracy |
±0.01mm(test data and method can be provided) |
|
Printing Accuracy |
±0.025mm(test data and method can be provided) |
|
Cycle Time |
<9s (Excluding Printing & Cleaning) |
|
Products Changeover |
<5Min |
|
Screen Stencil Size/Min |
470mm X 370mm |
|
Screen Stencil Size/Max |
737mm X 737mm |
|
Screen Stencil Size/Thickness |
20mm ~ 40mm |
|
PCB Size/Min |
50X50mm |
|
PCB Size/Max |
400X340mm |
|
PCB Thickness |
0.6~6mm |
|
PCB Warpage Ratio |
<1%(Based on diagonal length) |
|
Bottom of Board Size |
10mm |
|
Edge of Board Size |
3mm |
|
Transport Height |
900±40mm |
|
Transport Direction |
Left-Right; Right-Left; Left-Left; Right-Right |
|
Transport Speed |
100-1500mm/sec Programmable |
|
Board Location |
Support System |
Magnetic pin/Side support block/Flexible automatic pin(optional) |
Clamping System |
Elastic side clamping/ Elastic Z-direction tabletting (optional, but not suggested) |
|
Print head |
Direct-connected motor control of the squeegee pressure |
|
Squeegee Speed |
10~150mm/sec Programmable |
|
Squeegee Pressure |
0-15kg programmable |
|
Squeegee Angle |
60°(Standard)/55°/45° |
|
Squeegee Type |
Steel squeegee (standard), rubber squeegee, other types of squeegee customizable. |
|
Stencil Separation Speed |
0.01~10mm/secProgrammable |
|
Cleaning Method |
Dry-type, wet-type ( Programmable combination of the two cleaning methods) |
|
Table Adjustment Range |
X: ±4mm;Y:±6mm;θ:±2° |
|
Type of Image Fiducial Mark |
Standard geometry shape of fiducial mark, bonding pad / stencil hole |
|
Camera System |
Single digital camera with upward/downward vision system |
|
Air Pressure |
4~6Kg/cm2 |
|
Air Consumption |
Approx. 0.07m3 /min |
|
Control Method |
PC Control |
|
Power Supply |
AC:220±10%,50/60HZ 1Φ 1.5KW |
|
Machine Dimensions |
1220mm(L) x 1410mm(W) x 1550(H)mm (excluding the height of indicating lighthouse) |
|
Weight |
Approx:1000Kg |
|
Operation Temperature |
-20°C ~ +45°C |
|
Operation Humidity |
30%~60% |
Configuration
1. Suspended print head with squeegee pressure automatic adjustment by direct-connected motor
a) Programmable automatic pressure adjustment system ensures accurate pressure control.
b) Pressures of front and rear squeegees are separately adjusted, to compensate pressure imbalance caused by fatigue deformation of squeegee to prevent from different printing quality in front and rear.
2. Standard stainless steel squeegee, unique design to improve the lifespan of squeegee blade.
3. Vision alignment system.
4. Table X/Y/θ automatic calibration system.
5. PCB clamping and support system:
a) Magnetic pins
b) PCB flexible side clamping system to ensure no bending and deformation during PCB clamping
c) Automatic adjustment lifting platform.
d) Flexible automatic pin(optional)
6. NC slide way adjustment for conveyor width and speed.
7. Dry-type, wet-type or mixed combination of the two types for stencil cleaning system.
8. System Requirements: IPC (Industrial Personal Computer) with Windows XP System
9. Built-in software diagnosis system.
10. Standard SMEMA port.