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Contact info

Website:http://www.gs-smt.com

 ATTN: LI YI
QQ: 1327576703
SKYPE: gs-smt-liyi@hotmail.com
TEL:0755-27962186
FAX:0755-27678283
Email: sales@gs-smt.com

CP5 Fully Automatic Solder Paste Printer

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Description

1. Product Functions:

Cp5 a high precision automatic solder paste screen printer designed for high precision screen printing or stencil printing in SMT industry.

2. Product Features:

a) Support wide spectrums of PCB sizes from 50mm x 50mm to 400mm x 340mm and PCB thickness from 0.6mm to 6mm.

b) High printing resolution:

1. High positional accuracy, repeated positioning accuracy ±0.01mm; printing accuracy 0.025mm

2. Support glue printing.

c) Automatic control improves production efficiency, quality control and saves production cost:

1. Automatic PCB calibration

2. Squeegee pressure adjustable

3. Automatic printing

4. Automatic stencil cleaning (dry-type and wet-type)

d) Adopt company independently developed suspended print head with automatic squeegee pressure balancing. Accurate pressure control ensures perfect forming effect of solder paste.

e) Multi-functional PCB positioning system for convenient and accurate PCB positioning.

f) Programmable PCB lifting platform ensure the PCB to lift to a proper height

g) Upward and downward visual positioning.

h) Built-in image processing system

3. Applicable pitches of Components

a) SMT Components such as resistors, capacitors, inductors, diode and triode: 01005, 0201, 0402, 0603, 0805, 1206 and other specifications

b) IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3 mm; support BGA, CSP packaging, min. ball diameter of 0.2 mm

c) Printing size:50mm x 50mm ~400 mm x 340 mm

d) PCB Thickness:0.6 mm ~ 6 mm

e) FPC Thickness:less than 0.6 mm (excluding jig)

4. Applicable PCB types Applicable to PCB types of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics, medical power equipment, aerospace and aviation, besides general electronics products.

Specification

*The following data is obtained under ambient temperature of 25 ºCand humidity of 60%

            Items

 

               Parameter

Repeat Position Accuracy

±0.01mm(test data and method can be provided)

Printing Accuracy

±0.025mm(test data and method can be provided)

Cycle Time

<9s (Excluding Printing & Cleaning)

Products Changeover

<5Min

Screen Stencil Size/Min

470mm X 370mm

Screen Stencil Size/Max

737mm X 737mm

Screen Stencil Size/Thickness

20mm ~ 40mm

PCB Size/Min

50X50mm

PCB Size/Max

400X340mm

PCB Thickness

0.6~6mm

PCB Warpage Ratio

<1%(Based on diagonal length)

Bottom of Board Size

10mm

Edge of Board Size

3mm

Transport Height

900±40mm

Transport Direction

Left-Right; Right-Left; Left-Left; Right-Right

Transport Speed

100-1500mm/sec Programmable

Board Location

Support System

Magnetic pin/Side support block/Flexible automatic pin(optional)

Clamping System

Elastic side clamping/ Elastic Z-direction tabletting (optional, but not suggested)

Print head

Direct-connected motor control of the squeegee pressure

Squeegee Speed

10~150mm/sec Programmable

Squeegee Pressure

0-15kg programmable

Squeegee Angle

60°(Standard)/55°/45°

Squeegee Type

Steel squeegee (standard), rubber squeegee, other types of squeegee customizable.

Stencil Separation Speed

0.01~10mm/secProgrammable

Cleaning Method

Dry-type, wet-type ( Programmable combination of the two cleaning methods)

Table Adjustment Range

X: ±4mm;Y:±6mm;θ:±2°

Type of Image Fiducial Mark

Standard geometry shape of fiducial mark, bonding pad / stencil hole

Camera System

Single digital camera with upward/downward vision system

Air Pressure

4~6Kg/cm2

Air Consumption

Approx. 0.07m3 /min

Control Method

PC Control

Power Supply

AC:220±10%,50/60HZ 1Φ 1.5KW

Machine Dimensions

1220mm(L) x 1410mm(W) x 1550(H)mm (excluding the height of indicating lighthouse)

Weight

Approx:1000Kg

Operation Temperature

-20°C ~ +45°C

Operation Humidity

30%~60%

Configuration

1. Suspended print head with squeegee pressure automatic adjustment by direct-connected motor

a) Programmable automatic pressure adjustment system ensures accurate pressure control.

b) Pressures of front and rear squeegees are separately adjusted, to compensate pressure imbalance caused by fatigue deformation of squeegee to prevent from different printing quality in front and rear.

2. Standard stainless steel squeegee, unique design to improve the lifespan of squeegee blade.

3. Vision alignment system.

4. Table X/Y/θ automatic calibration system.

5. PCB clamping and support system:

a) Magnetic pins

b) PCB flexible side clamping system to ensure no bending and deformation during PCB clamping

c) Automatic adjustment lifting platform.

d) Flexible automatic pin(optional)

6. NC slide way adjustment for conveyor width and speed.

7. Dry-type, wet-type or mixed combination of the two types for stencil cleaning system.

8. System Requirements: IPC (Industrial Personal Computer) with Windows XP System

9. Built-in software diagnosis system.

10. Standard SMEMA port.